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Product Details:
Payment & Shipping Terms:
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Machine Type: | Wear Plate Welding Machine, Wear Resistance Plate Overylay Welding Machine, Hard Facing Welding Machine | Condition: | New |
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Automation: | Automatic | Technology: | Welding, Cladding |
Industry: | Construction | Advantage: | Wear Resistance |
Material: | Alloy Steel | Method: | Overlay Welding |
Function: | Hard Facing | After-sales Service Provided: | Engineers Available To Service Machinery Overseas, Field Installation, Commissioning And Training, Video Technical Support, Field Maintenance And Repair Service |
Warranty: | 1 Year | Voltage: | 220V/380V/400V, 220V/380V/415V/440V/customized, 220V50HZ1P, Optional, 380V Or 220V/60HZ /3P (Also According To Your Local Voltage) |
Color: | Yellow, Blue, Customized | Weight: | 2000KG |
High Light: | 2000KG Cladding Welding Machine,591mm Cladding Welding Machine,0.75KW welding hardfacing equipment |
Wear Plate Automatic Welding Machine, Automatic Cladding Machine
1. Machine Introduction
The JH-800 Table Type Overlay welding Automatic Machine is a new generation of the table type overlay welding machine developed by our company, which is functioned by the high performance PLC + digital system for its control system.the TECO servo precision system control for its pallet displacement.
1. The latest TECO JSPD servo system control technology for its wire control, the horizontal double driving guides + code mode of feed control for its ejector plate feeding displacement of parent metals, and the SAMSR driver + OPG motor control for its powder dropping in which the precision of wire feeding and powder dropping is enabled within ±1.0g.
2. The hydraulic pressure of the system adopts the analog quantity to control its automatic pressure circulation of setting values to improve the pressure control accuracy up to an range of 0.15%, which controls the welding torch within compound swing of 10-48mm for welding, and cools the welding torch head by circulating cooling water constant pressure cooling while cooling the parent metals by variable frequency water pressure circulating, avoiding the deformation of the base metal due to the overheat in the welding process.
3. The difference between the JH–800 and traditional machines is indicated by our optimization to the parent metal workpiece movement of the machine in welding process to minimize the mechanical wear in the long-time operation, and reduce the attenuation coefficient of accuracy. The positioning accuracy of the pallet in the X-axis and the Y-axis directions to the parent material is controlled within millimeters and the machine is always accurately controlled to each movement in both automatic and manual welding modes.
4. JH-800 is designed with double wire welding and wire powder dropping modes which allows the independent and bi-directional operations for each mechanism in manual mode. The machine welding control system can accurately set the speed, feed the wire, drop the powder and display the X-axis running coordinates, and adopts the digital design to improve the overlay welding performance of the machine and improve the process, including closed-loop control, analog quantity conversion, digital quantity data given, frequency broken wire detection, and automatic detection & alarm. The operation is functioned by TECO 10.2 inch real color touch screen to monitor and display the running status by Chinese and English operation pages with help wizard mode, information feedback, abnormal alarm for a practical key automatic operation, which thus reduces the labor input and improves the production efficiency significantly.
2. Basic Configuration
Frame Type | Horizontal |
Guide Space | 591mm |
Guide Length | 3150mm |
Guide Model | LDG122 Pcs |
Drive Mode | Servo Drive |
Machine System | Taiwan Taian 1 set |
Electric Control Unit | 1 set |
Double Drive Pallet Pushing Machine Platform | 1 Unit |
Pallet Pushing Machine | 0.75KW |
Pallet Pushing Reduction Gear | Horizontal Reduction Gear |
Hydraulic Power Unit | 1 Unit |
Hydraulic Cylinder | 12 Unit |
Hydraulic Pipeline | 12 Set |
Wire Feeder | 2 Set |
Double Wire Torch Head (Double Wire Welding for Single Welding Thickness Greater Than 6mm) | 1 Set |
Lateral Drive System | TECO 1 Set |
Longitudinal Deceleration System | TECO 1 Set |
Transverse Mechanical Drive | Precise Guide & Pinion and Linear Guide 1 Set |
Longitudinal Mechanical Drive | Horizontal Double Drive (Guide & Pinion + Code) 1 Set |
Horizontal Cable Drive | Engineering Drag Chain 1 Set (Metal) |
Longitudinal Cable Drive | Drag Chain 1 Set |
Main Frame Color | Sea Blue |
Pallet Pushing Machine Color | Sea Blue |
Automatic Deeding Device (Double Feeding Pallet) | 1 Set |
Wire Alignment System | 2 Sets |
Machine Dust Control Unit (Connecting to the Reserved Port and Hose of the Centralized Dust Removal Pipeline of the Client) | 1 Set |
3. Technical Performance
Welding Width | ≤1550mm |
Welding Length | ≤3200mm |
Idle Travel Speed | 0-9800mm/min |
Allowable Material for Overlay Welding | Q235 Q345 Mild Steel |
Wear Layer Overlay Welding Thickness | 2-20mm |
Wear Layer Overlay Welding Speed | 100-300 mm/min |
Elevation of Overlay Welding Torch | 0-100mm |
Lift Mode of Overlay Welding Torch | Manual Mechanical Adjustment |
Precision Standard of Whole Machine | /Conforming to JB/T5102-1999 |
Linear Positioning Accuracy | ±1mm/5m |
Velocity Error | ±2% |
4. Pictures
Tel: 0086-18106027216